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Pressure Control Didactic Equipment Vocational Education Equipment Process Control Trainer

Item No.: RT 453
Pressure Control Didactic Equipment Vocational Education Equipment Process Control Trainer
Description
RT 453 Pressure Control Didactic Equipment Vocational Education Equipment Process Control Trainer

First order and second order pressure controlled system based on standard industrial components, smart pressure sensors, system control via PLC
Features
- digital control of the pressure via PLC
- integrated touch screen or PC with software as HMI
- network capable software with data acquisition for remote learning
- use of smart sensors, configuration via PLC: change, save and transfer parameters during operation
Learning objectives/experiments
- design and function of a pressure control system
- investigate the properties of open and closed loops
- control response in
-- 1st order controlled system
-- 2nd order controlled system
- investigate disturbance and reference variable response
- manipulating variable limitation and effect on the control system
- fault finding (fault simulation via PLC)
- familiarisation with industrial control engineering components:
Siemens PLC as digital controller,
smart pressure sensors with IO-Link interface as measuring element,
electropneumatic control valve with positioner as actuator
- familiarisation with IO-Link as communications interface for smart sensors
-- standardised, open technology
-- interference-free transfer of measured values
-- exchange of configuration data
-- system design (IO-Link device, IO-Link master, PLC)
Specification
[1] pressure control process with standard industrial components and smart sensors
[2] digital control via PLC, controller can be parametrised as P, PI or PID controller
[3] controlled system: 2 pressure vessels with safety valve and manometer for direct observation of the vessel pressures
[4] investigation of a first order (1 vessel) or second order (2 vessels connected in series) controlled system


[5] measuring element: smart pressure sensors with IO-Link interface for interference-free transfer of measured values and exchange of configuration data
[6] smart pressure sensors configured via PLC
[7] actuator: electropneumatic control valve with  positioner
[8] generate disturbance variables via motorised valves, operation via PLC
[9] remote learning: follow and analyse experiments at any number of workstations with LAN/WLAN connection via network capable software
[10]  software for data acquisition via LAN under Windows 10
[11] multimedia instructional materials online in Media Center
Technical data
2 pressure vessels
- volume: 10L each
- max. pressure: 10bar
PLC
- type: Siemens SIMATIC S7-1200
- modules: compact CPU (8 DI, 6 DO, 2 AI), signal board (1 AO), analogue I/O module (4 AI, 2 AO), IO-Link master
2 smart pressure sensors
- measuring principle: ceramic-capacitive
- communications interface: IO-Link
Pneumatically operated control valve DN 15
- Kvs value: 0,25
- nominal stroke: 15mm
Measuring ranges
- pressure: 4x 0...10bar
- opening degree: 3x 0...100%
230V, 50Hz, 1 phase; 230V, 60Hz, 1 phase
120V, 60Hz, 1 phase; UL/CSA optional
LxWxH: 2030x790x1987mm
Weight: approx. 203kg